jcfernan51
Member
This is certainly not normal for a trex 700, those gears are normally pretty tough.
There is obviously a real physical problem somewhere in the system. If you are sure that the bevel gears were properly assembled and meshing correctly then it's really got to be something jamming the tail rotor or the TT and stopping it turning, or making it very stiff to turn. Have you removed the tail rotor assembly and checked that is spins freely while moving the the pitch slider into all positions along the shaft, also that the shaft isn't bent? Check that the inner bush on the slider is also free to turn within the slider body.. The bearings on the TT and the umbrella gears would be the other things to check. I can't see how it could possibly be the TT itself, it's just a shaft, as long as it's straight then it's ok.
Smooggie, This is the third time this happens. I am with you there has to be some mechanical issue in the tail. Something is making the umbrella gears either stop or disengage causing them to strip and it has to be in the tail assembly because the drive gears have always looked good. This time I removed the TT and it looks as-straight-as it can be. One thing I am thinking of doing is adding a third bearing in the middle in case the TT is flexing some causing the gears to not properly mesh or the bearing to bind. The last time this happened, prior to my video above, I replaced all the gears and I made sure the TT was spinning free and that there was no play in any of the gears. My suspicion has always been that at speed something is stopping the TT from spinning is the only thing that can explain the stripping of the front umbrella gears, maybe the TT bearing? I did not rotate the TT and check the pitch slider was smooth while spinning, it was a new gear/shaft, the one I removed was not straight and I though I found the problem, I guess I did not.
It is interesting and confusing how many of the gears and specially bearing are used across the 500/600/700 models. I am looking for parts and the package is labeled 600 or 500 but the part number is the one for the 700 according to Align's site.
Once I get all the parts I will post an update. At least I was able to take it off the ground once in the 4 month I own it.