So I have been doing some back room discussions on my most recent issues. Just so we a re clear this has nothing to with the airframe I still love it. Problem is its all happening on this airframe.
WHAT HAPPENED: Flying the X3 trying to get things to settle in, like my nerves; not doing anything crazy left to right and right to left, pitch pumps (nothing crazy like on youtube). Just trying to get a feel for the gains, style and agility settings for bank 1. I have the Governor set at 30 which is like 30% throttle. Now I am still having issues with getting the esc to talk to the Gyro in some respects. The only way I can get the Governor to work is through throttle percentages and the telemetry still is not being sent back to the radio. At this point that is trivial since I have bigger issues than that. Just so we are on the same page I have gone in and just for the heck of it I set up the Governor in the esc. My thought on this was to give the esc the setup info for the gear ratios, pack voltages and pole counts. I wanted to make sure the ESC is using the correct info for the setup. I then went back and switched to external governor with fixed end points. Since that's the only option for external governor.
A few more things to take note of is that the ESC does not use active frewheeling. This is an important thing to know because if the throttle signal does not reach a certain point it could overheat after prolonged time under that point. Some ESCs have an issue with that under 50%. The kicker to this whole thing is that if oyu use the ESC governor on the Castle Edge it will tell you to set your throttle to 30% for the first headspeed entry. then it jumps to 70% then to 100% for the last entry. ALl you have to do is tell the ESC what head speeds you want in those positions. My lowest head speed for my setup is 3750 and my highest is around 3300. At this point I am about to switch to Hobbywing i think.
After my last for for the day I brought the heli in and started to tear it down to get the motor out. I noticed that I had 2 more wires with kinks in them. Basicall it was where the factory solder joint stopped wicking. There was a good amount of wicking on the wires, well more than one would expect from the factory. Wires were not broke just bent. I cut off the excess wire off the black lead and re soldered the bullet back on. Unsoldered the red wire bullet cleaned up the lead and attempted to resolder the bullet. THe wire would not take any solder at all. Just the tip would solder and the copper looks discolored and in two spots looks burnt or chard.
Solution: I dont have one yet, at least not yet. My only choice at this point is to replace the motor with another HKIII 2520-3500 and a new Hobbywing 60 amp esc. I have contacted Toney Tseung At Scorpion through facebook messenger. Since he lives in Honk Kong it might be a few hours before I hear back. I just bought the motor in September and I am not sure if this would fall under warranty work or could warrant an exchange. I really dont know right now. This issue could have been spawned by me for all I know. what I do know is that this setup should be working just fine together.
Here is the Castle log from the last four entries in the ESC. Temps were out of the world at 313 F. Amps, watts, and everything else look normal for the most part. nothing to suggest over current issues or anything, unless I am reading it wrong.