Hey John, if you are using a digital pitch gauge, then that is your issue. When using a digital gauge, you MUST ONLY check the blades on the ONE direction of the helicopter that you calibrated the gauge to. If you calibrated it just in front of the main shaft on the frame, then you can ONLY check the pitch with the blades pointing straight forward. If you try to check it somewhere else on the heli, the angle is going to be different.
If, when you trim out the aileron, it has the same pitch, then you are setup perfect.
What I do, and what the Align manual states to do is, check your aileron pitch with the blade sticking out the front of the heli. Once you have that perfect, then just take the number on the aileron and put it straight over to the elevator. So if your aileron is set to 65% in teh swash menu, then set your elevator to the same 65%.
Sounds like you are very close to putting this bird in the air. If there is anything else that we can help with, just let us know. We are here to help. Oh, and we MUST have pictures of the bird and a video of the maiden
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